Packing · fourth hour of the shift
Someone checks that every box carries the right customer label. By then they no longer see the way they did in the first hour. The camera checks every box, all shift long, and the person handles the rejects.
Machine vision for in-line inspection
A camera checks every part that goes by and separates the one with the wrong label or a missing component. Every reject leaves a photo with time and lot.
What it looks like in your operation
End of line · shift change
The count comes from what actually went down the conveyor, by part number, and closes by itself at shift change. The scale stays for parts that all weigh the same.
Forklift aisle · all day
The camera detects a person where nobody should be and turns on the beacon. It adds a warning where there is none today; guards and safety light curtains stay as they are.
What we deliver
The station with its camera and lighting tuned to your parts, the rule for what passes and what does not, the operator alert, a record of every reject with its photo, and a screen where quality reviews the shift. Also training for whoever will run it.
With what you already have
We work with the cameras already on the line. If equipment is missing, we propose what is needed and explain why. Rejects can open their record in your quality system.
How it starts
We visit the station and take samples of good and bad parts. We test in parallel, without touching the line, and show what it detects and what it does not. With your approval, it is installed at a time the plant chooses.
Cost and timeline
It depends on how many stations there are, how fast the parts move and whether a camera or lighting needs to be added. After the visit we send the scope, price and dates in writing.
How we work: scope, deliveries and maintenanceWhat you can see today
We do not have a published vision case yet. What you can see before deciding: during the visit we take samples of your good and bad parts, and in the parallel trial we show you, with those parts, how many good ones the camera sets aside and how many bad ones it lets through.
Questions about machine vision
Which camera brands do you work with?
The ones already on the line. If equipment is missing, we propose what is needed and explain why.
What happens when the part model changes?
Each part number has its own rule. At a model change, the operator selects the part number or the line sends it to the station.
Does the camera make mistakes?
It can. That is why the parallel trial measures how many good parts it sets aside and how many bad ones it lets through before installation. Doubtful parts are set aside for a person to review.
Where are the photos kept?
In a place only the people you authorize can access, for the retention period quality defines.
Request a plant visit
We visit the plant, review the station and the parts, and tell you whether the camera can do that inspection and what it would take.
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